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Seat PUF Injection Machine

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Yongjia Polyurethane Co., Ltd.

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Seat PUF Injection Machine

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Brand Name :	Yongjia
Certification :	CE
Supply Ability :	500 Set/Sets per Month foam injection machine
Price :	Negotiable
Model Number :	High Pressure Foam Machine
Payment Terms :	L/C, D/A, D/P, T/T, Western Union,
Delivery Time :	45-60 days

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Product Details
Company Profile

Seat PUF Injection Machine

PU Polyurethane Foam Injection High Pressure Machine For Car Seat Production Line

Product Description:

Polyurethane foaming machine, has the economical, convenient operation and maintenance, etc, can be customized according to customer's request various pours out of the machine.
This polyurethane foaming machine uses two raw materials, polyol and Isocyanate. This type of PU foam machine can be used in various industries, such as daily necessities, automobile decoration, medical equipment, sports industry, leather footwear, packaging industry, furniture industry, military industry.

No.	Item	Technical Parameter
1	Foam application	PU flexible foam seat cushion
2	Raw material viscosity(22℃)	POL～2500mPas ISO ～1000mPas
3	Injection pressure	10～20Mpa (adjustable)
4	Injection Output (mixing ratio 1:1)	270-1300g/s(16.2~78kg/min)
5	Mixing ratio range	1:5～5:1(adjustable)
6	Injection time	0.5～99.99S(correct to 0.01S)
7	Material temperature control error	±2℃
8	Repeated injection accuracy	±1%
9	Mixing head	Korea DUT 1218-2K, four oil hoses, double oil cylinders
10	Hydraulic system	Output 10L/min System pressure 10～20MPa
11	Tank volume	280L
12	POL metering pump	Shanghai 11KW A2VK-28
13	ISO metering pump	Shanghai 11KW A2VK-28
14	Compressed air required	Dry, oil free P: 0.7Mpa Q: 600NL/min
15	Temperature control system	5HP
16	Input power	Three-phase five-wire,380V 50HZ

Product Features of High Pressure PU Machine:

1. Material injection mixing head can freely move forward and backward, left and right, up and down;
2. Pressure needle valves of black and white materials locked after balanced to avoid pressure difference;
3. Magnetic coupler adopts high-tech permanent magnet control, no leakage and temperature rising;
4. Automatic gun cleaning after injection;
5. Material injecting procedure provides 100 work stations, weight can be set directly to meet the production of multi-products;
6. Mixing head adopts double proximity switch control, which can realize precise material injection;

7. Automatic switch from frequency converter soft start to high and low frequency, low-carbon , energy saving, environmental protection, greatly reduce the energy consumption;

8. Full digital, modular integration control all process, accurate, safe, intuitive, intelligent and humanization.

Foam Injection Machine Details:

Material tank

This is the storage tank A and B tank of the polyurethane high pressure machine. Polyurethane and Isocyanate raw materials are separately installed.
Material of the tank: SS304
Size of feeding flange: φ150
Capacity: 250L
Quantity: 2

Mixing head

The mixing head adopts floating mechanical seals, and its high shear mixing screw head, which can mix two materials (Polyurethane and Isocyanate) with better performance.The raw materials are stirred at high speed in the mixing chamber by stirring blades to achieve a mixing effect, so that the liquid is uniformly sprayed to form a desired product.

Electrical control system

1. Fully controlled by SCM (Single Chip Microcomputer).
2. Using PCL touch screen computer. Temperature,pressure, revolving speed display system.
3. Alarm function with acoustic warning.

Raw Material Formula Solution Support:

We have our own technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material formulas like polyurethane rigid foam, PU flexible foam, polyurethane integral skin foam and polyurea that meet all customer' s requirements.

Application:

Polyurethane foam is overwhelmingly used for the padding of car seats because of the freedom of geometric design it offers. And also because it can be adapted, via the formulation used or via the production process, to reach the level of comfort targeted for the car seat.

Packing & Delivery

Packaging
Size	410012502300(mm)
Weight	1.2 T
Packaging Details	The normal package is wooden box(Size: 260015002600). If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request.

Our Team:

We have professional team of mechanical engineer, chemical engineer, process engineer, etc, all of them have more than 10 years experience in PU foam filed. Also, we have special sales team, they are young but hard-working and experienced. We can meet any your requirements of the PU foam product, pu mold and PU foam machines.

Our Service:

1. Professional and patient consulting service to help you find the suitable solution.
2.Further negotiation about the technical details, machine configuration, price basis, payment term and delivery time.
3.Powerful control of the machine production schedule and quality, and keep you posted about details in time.
4.Free training in our plant during machine inspection. Or photos and video of the machine and package for your confirmation before shipment.
5.Quick and safe shipment as per your requirement including the booking ,container loading, and shipping documents.
6.For technical support, we can help you online by email and phone, also we can send technicians to your site if necessary.
7.For the spare parts, we will supply the parts for free during one year guarantee period, also the parts supplying at original cost after that .
8.We give an accessory box for free.
9.We offer development solutions for raw material formulations.
10.If you need to visit the factory, we will arrange for personnel to pick up the airport.

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